Checking Gauges - Tooling, Jigs & Fixtures

Checking Gauges

Attribute gauges for shop-floor checking, built to 10% of the part tolerance and certified.

Gauges that answer yes or no on the shop floor in a few seconds, so the operator checks every part instead of waiting for inspection. Each gauge is certified on the CMM with the report attached.

How we make it: Custom CNC parts service →

10% of part tolerance rule58–62 HRC5% of part tolerance built inCMM report per gauge included
Lead Time

3–5 weeks

Min Order

1 piece

Certifications

ISO 9001:2015 · AS9100D

Technical Specifications

ParameterValueUnit
Gauge tolerance10% of part tolerancerule
Wear face hardness58–62HRC
Wear allowance5% of part tolerancebuilt in
CertificationCMM report per gaugeincluded
MarkingTolerance + serialetched
RecertificationAnnual, on request-

Available Materials

  • Tool steel A2 / D2 (wear faces)
  • Aluminium 7075-T651 (bodies)
  • Stainless 420
  • Bronze (bushes)

Typical Applications

  • Go / no-go pin gauges
  • Depth gauges
  • Slot width gauges
  • Position locators
  • Thread gauges

Surface Finishes

  • Hardened 58–62 HRC
  • Ground wear faces
  • Anodised bodies
  • Laser marked ID and tolerance
  • Rust preventive

Industries Served

  • Aerospace
  • Automotive & EV
  • Medical
  • Industrial Equipment
  • Tooling & Mould Making

What drives the price of this part

Derived from the callouts on this page. Where a driver is not on the drawing, it is not on this list.

Tolerance
Gauge tolerance at 10% of part tolerance rule is the tightest callout this family carries. Tightening a callout is a process decision, not a machining decision: below the standard ±0.005 mm the work moves to grinding or jig boring, and the price moves with it.
Material
The first material listed, Stainless Steel 420, rates 4/10 on our machinability scale at 235 HB (annealed) · to 50 HRC hardened. On this shop's scale a harder alloy means slower passes and more tool changes, and that is cycle time the quote has to carry.
Order size
Minimum order is 1 piece, so on a first order setup and programming are spread over very few parts and they are most of the price. Repeat orders at the same quantity are cheaper without anything on the drawing changing.

See how cycle time is calculated in the machining time calculator and what else moves a price in the cost driver reference.

How these parts are inspected

Matched to the callouts above and the instruments actually on the floor.

  • Coordinate measuring machine (Zeiss CONTURA G2, two machines, GR&R 8.4% on the critical feature)
  • Dimensional report against the drawing, with a 100% check on critical features rather than a sample
  • Certificate of conformance and the mill certificate with every shipment
  • Rockwell hardness tester on the part, not only against the mill certificate
  • First article inspection to AS9102, because this family carries an aerospace or automotive certificate

The full equipment list, with counts, is on the capability page; the inspection sequence is on quality and inspection.

Questions buyers ask

Why only 10% of the part tolerance?
Because a gauge uses some of your production tolerance just to exist. Make it tighter and it costs more without making the parts better; make it looser and you ship bad parts as good.
What is the wear allowance for?
So the gauge can wear before it starts passing bad parts. Without it, the first thousand parts it checks are fine and the next thousand are borderline scrap.

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