Valve Assemblies - Assemblies & Kits

Valve Assemblies

Machined valve bodies with lapped seats, assembled and bubble-tight tested at the working pressure.

Valve bodies and internals machined as a matched set, with the seat lapped to the plug so the seal is metal-to-metal. Bubble-tight tested at 1.1× working pressure with the result logged.

Bubble tight at 1.1× WP0.002 mm0.01 mm TIR1.5× WP hydrostatic -
Lead Time

5–8 weeks

Min Order

10 pieces

Certifications

ISO 9001:2015

Technical Specifications

ParameterValueUnit
Seat leakageBubble tightat 1.1× WP
Seat flatness0.002mm
Stem runout0.01mm TIR
Body test1.5× WP hydrostatic-
ThreadsNPT / BSPP / UNF-
TraceabilityHeat numbers recorded-

Available Materials

Typical Applications

  • Process isolation valves
  • Control valve trim
  • Check valves
  • Manifold blocks
  • Instrument valves

Surface Finishes

  • Lapped seats
  • Passivate
  • Electropolish (hygienic)
  • Stellite facing (outsourced)
  • Internal flush

Industries Served

  • Energy & Oil & Gas
  • Chemical Processing
  • Power Generation
  • Food Processing
  • Pharmaceutical

What drives the price of this part

Derived from the callouts on this page. Where a driver is not on the drawing, it is not on this list.

Tolerance
Seat flatness at 0.002 mm is the tightest callout this family carries. Tightening a callout is a process decision, not a machining decision: below the standard ±0.005 mm the work moves to grinding or jig boring, and the price moves with it.
Material
The first material listed, Stainless Steel 316L, rates 3/10 on our machinability scale at 217 HB. On this shop's scale a harder alloy means slower passes and more tool changes, and that is cycle time the quote has to carry.
Order size
Minimum order is 10 pieces, so on a first order setup and programming are spread over very few parts and they are most of the price. Repeat orders at the same quantity are cheaper without anything on the drawing changing.

See how cycle time is calculated in the machining time calculator and what else moves a price in the cost driver reference.

How these parts are inspected

Matched to the callouts above and the instruments actually on the floor.

  • Coordinate measuring machine (Zeiss CONTURA G2, two machines, GR&R 8.4% on the critical feature)
  • Dimensional report against the drawing, with a 100% check on critical features rather than a sample
  • Certificate of conformance and the mill certificate with every shipment
  • Thread gauges over the full thread range on the drawing

The full equipment list, with counts, is on the capability page; the inspection sequence is on quality and inspection.

Questions buyers ask

Metal or soft seats?
Metal for temperature and chemical resistance, soft for bubble-tight at low pressure. A metal seat needs the plug lapped to its own body to seal; a soft seat will seal against a decent finish.
How do you test seat tightness?
Air or nitrogen on one side, water on the other, and we count bubbles for a set time at 1.1× working pressure. The count and the pressure go on the record.

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