Welded Frames & Structures - Sheet Metal Fabrication

Welded Frames & Structures

TIG and MIG welded steel frames, squared on a fixture and stress-relieved before machining.

Machine bases and frames welded, straightened and then machined flat - in that order, because a welded frame keeps moving for a day after the last pass. We check squareness diagonally on the frame itself, not on the drawing.

±0.5 mm / m0.1 mm3–25 mm3000 × 1500 × 1500 mm
Lead Time

4–6 weeks

Min Order

1 piece

Certifications

ISO 9001:2015 · ISO 3834-2

Technical Specifications

ParameterValueUnit
Squareness±0.5mm / m
Machined face flatness0.1mm
Material thickness3–25mm
Max frame3000 × 1500 × 1500mm
Weld standardISO 5817 level C-
Heat reliefOn request-

Available Materials

Typical Applications

  • Machine bases
  • Conveyor frames
  • Test rigs
  • Enclosure frames
  • Pallet and cart structures

Surface Finishes

  • Primed and painted
  • Powder coat
  • Hot-dip galvanising
  • Shot blast SA 2.5
  • As-welded

Industries Served

  • Industrial Equipment
  • Energy & Oil & Gas
  • Rail
  • Food Processing
  • Automation

What drives the price of this part

Derived from the callouts on this page. Where a driver is not on the drawing, it is not on this list.

Tolerance
Machined face flatness at 0.1 mm is the tightest callout this family carries. Tightening a callout is a process decision, not a machining decision: below the standard ±0.005 mm the work moves to grinding or jig boring, and the price moves with it.
Part size
Material thickness at 3–25 mm decides which machine the part lands on and how many setups it needs. Size is the driver buyers most often leave out of a first enquiry, and it is the one that changes the quote fastest.
Material
The first material listed, Stainless Steel 304 / 304L, rates 4/10 on our machinability scale at 201 HB. On this shop's scale a harder alloy means slower passes and more tool changes, and that is cycle time the quote has to carry.
Order size
Minimum order is 1 piece, so on a first order setup and programming are spread over very few parts and they are most of the price. Repeat orders at the same quantity are cheaper without anything on the drawing changing.

See how cycle time is calculated in the machining time calculator and what else moves a price in the cost driver reference.

How these parts are inspected

Matched to the callouts above and the instruments actually on the floor.

  • Coordinate measuring machine (Zeiss CONTURA G2, two machines, GR&R 8.4% on the critical feature)
  • Dimensional report against the drawing, with a 100% check on critical features rather than a sample
  • Certificate of conformance and the mill certificate with every shipment

The full equipment list, with counts, is on the capability page; the inspection sequence is on quality and inspection.

Questions buyers ask

Why machine the mounting faces after welding?
Because welding pulls. A frame that measures square cold can move 1 mm once the welds cool and the stresses settle. Machining after stress relief is the only way the mounting pads end up coplanar.
Can you supply weld maps and NDT?
We can, and we normally mark critical welds on your drawing first. Full 100% NDT on a non-structural frame usually costs more than the frame itself, so we flag which seams actually carry load.

Related part families

More in Sheet Metal Fabrication