Precision Metal Panels - Sheet Metal Fabrication

Precision Metal Panels

Flat and formed panels with tight flatness, grained or brushed finishes and printed legends.

Front panels where flatness and finish are the product. We level after forming and check flatness on the surface plate, because a panel that rocks on a desk reads as poor quality regardless of what is inside.

0.15 mm / 300 mm1.0–5.0 mm±0.1 mmControlled on request -
Lead Time

2–4 weeks

Min Order

10 pieces

Certifications

ISO 9001:2015

Technical Specifications

ParameterValueUnit
Flatness0.15mm / 300 mm
Thickness1.0–5.0mm
Cut tolerance±0.1mm
Grain directionControlled on request-
Legend accuracy±0.15mm
Edge finishDeburred / chamfered-

Available Materials

Typical Applications

  • Instrument front panels
  • Control panel fascias
  • Machine covers
  • Signage plates
  • Rack blanking panels

Surface Finishes

  • Anodise (clear / black)
  • Brushed grain
  • Powder coat
  • Silkscreen print (outsourced)
  • Laser etched legend
  • Passivate

Industries Served

  • Instrumentation
  • Semiconductor
  • Telecom & 5G
  • Industrial Equipment
  • Music & Audio

What drives the price of this part

Derived from the callouts on this page. Where a driver is not on the drawing, it is not on this list.

Tolerance
Flatness at 0.15 mm / 300 mm is the tightest callout this family carries. Tightening a callout is a process decision, not a machining decision: below the standard ±0.005 mm the work moves to grinding or jig boring, and the price moves with it.
Part size
Thickness at 1.0–5.0 mm decides which machine the part lands on and how many setups it needs. Size is the driver buyers most often leave out of a first enquiry, and it is the one that changes the quote fastest.
Material
The first material listed, Aluminium 5052-H32, rates 7/10 on our machinability scale at 60 HB. On this shop's scale a harder alloy means slower passes and more tool changes, and that is cycle time the quote has to carry.
Order size
Minimum order is 10 pieces, so on a first order setup and programming are spread over very few parts and they are most of the price. Repeat orders at the same quantity are cheaper without anything on the drawing changing.

See how cycle time is calculated in the machining time calculator and what else moves a price in the cost driver reference.

How these parts are inspected

Matched to the callouts above and the instruments actually on the floor.

  • Coordinate measuring machine (Zeiss CONTURA G2, two machines, GR&R 8.4% on the critical feature)
  • Dimensional report against the drawing, with a 100% check on critical features rather than a sample
  • Certificate of conformance and the mill certificate with every shipment

The full equipment list, with counts, is on the capability page; the inspection sequence is on quality and inspection.

Questions buyers ask

Can you keep the brushed grain consistent across a batch?
Yes, by keeping the grain direction and the sheet supplier fixed for the batch. Change either mid-order and the panels will not match side by side.
How is the legend applied?
Laser etched for durability or silkscreen for colour. Etching survives cleaning solvents; silkscreen does not, which matters if the panel gets wiped down with IPA.

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