TS · tool steel

Tool Steel H13 (hot work)

The hot-work die steel, and the one that gets the most use in this shop for aluminium die-casting tooling. Annealed it machines like a tough alloy steel; at 48–52 HRC it is a grind or hard-turn job.

48–52 HRC hardened · ~197 HB annealed1,590 MPa typical at 48 HRC (tool steels are specified by hardness and hot strength)7.80 g/cm³Machinability 5/10

Quoting this material

Typical lead time
14–22 working days
Condition
Annealed, or supplied pre-hardened at 28–32 HRC for machining the finished cavity
Achievable finish
Ra 0.8 µm after grinding typical · Ra 0.2 µm (polished) best
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Machined in-house to your drawing: see the precision CNC machining service and the machine and inspection capability it runs on.

Machinability

Our own 1–10 shop ranking, not a published index: 10 is free-cutting brass C360, 1 is Inconel 718. It ranks how a material behaves on the floor - cycle time, chip control and tool life together. Where a published index exists it is quoted in the note.

5/10

The hot-work die steel, and the one that gets the most use in this shop for aluminium die-casting tooling. Annealed it machines like a tough alloy steel; at 48–52 HRC it is a grind or hard-turn job.

Properties as supplied

ParameterValueUnit
Hardness (working)48–52HRC
Hot strengthRetained to 540 °C-
Thermal fatigue resistanceHigh-
ToughnessHigh-
Thermal conductivity28.6W/m·K
Modulus of elasticity210GPa

Hardness, tensile and thermal figures are typical published values for the condition stated. Actual mill certificates govern; send the specification with the drawing and we confirm against the certificate before the material is cut.

Condition

Annealed, or supplied pre-hardened at 28–32 HRC for machining the finished cavity

Heat treatment

Austenitise around 1,000–1,040 °C, quench (air or oil depending on section), temper twice at 540–600 °C. The high tempering temperature is the point: it leaves the steel resistant to softening at 500 °C+, which is what a die casting die or a forging die sees.

Achievable surface finish

Typical

Ra 0.8 µm after grinding

Best achievable

Ra 0.2 µm (polished)

Cavity surfaces are polished, sometimes to a mirror finish; a thermal fatigue crack starts where the polish is interrupted.

Tooling and cutting parameters

Cutting speed

  • 100–180 m/min annealed (carbide) · 60–100 m/min at 30 HRC pre-hardened

Feed

  • 0.10–0.25 mm/rev turning · 0.06–0.15 mm/tooth milling

Tooling

  • Coated carbide; the pre-hardened 30 HRC condition is a good compromise for a machined cavity

Coolant

  • Flood

Starting points for carbide on a rigid setup, not a guarantee. The right numbers depend on the machine, the toolholder and the fixturing - ask and we will say what we would actually run.

Typical applications

  • Aluminium die-casting dies and inserts
  • Forging dies and hammer tooling
  • Extrusion tooling
  • Hot shear blades
  • Die casting shot sleeves and tips

DFM notes for this grade

  • Pre-hardened 28–32 HRC stock lets you machine the cavity to near-final form before hardening, which is the usual way to keep a complex cavity accurate
  • Thermal fatigue is the failure mode, not wear: a sharp internal corner in a die casting die cracks from the thermal cycle, so radii are functional
  • Where a die needs repair welding, H13 is one of the few tool steels designed for it - preheat and a matching filler are still required

Questions buyers ask

Why is H13 the standard die-casting die steel?
Because it holds hardness at temperature and resists thermal fatigue. A die cycling between 200 °C and 700 °C with liquid aluminium is a thermal shock application; the steel has to keep its strength and not crack at the surface where the cycle repeats.
Should the die be machined annealed or pre-hardened?
Pre-hardened at 28–32 HRC for most die work - the cavity can be machined to near-final size, then hardened and only the critical fits are ground. For a very complex cavity, machining annealed and hardening afterwards gives more freedom in the tool path but more distortion to manage.

Grades we would quote instead

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